Insane Black Rock Shooter cosplay part 5: the breast plate tutorial

Hi guys!  Now that I have caught a mild cold from Stuart, I finally have some time to sit down and make another IBRS progress report (kinda late lol).  I think this would be useful for whoever is trying to make light-weight armors.

First, let's recap.  I have already shown you the fun foam pieces I made out of a modified shirt pattern I had:

in order to make them with a little bit of depth to look like the armor IBRS is wearing, I had to add more layers of foam.

This gives you an idea of how thick the breast plate is

Comparatively speaking, the armor I made was not nearly as thick as the figure's.  Next time, I would probably use something like a thick yoga mat to make the armors.

The foam I found in Scrap Exchange that I used for the middle section to add thickness to the armor.  I cut it according to the pattern I already made.

Hot glue the thicker foam onto the already existing fun foam layer

add tape to get rid of bumpy areas and glue another layer of fun foam on top of the grey foam.

This is what the back looked like, I used some masking tape to hold the layers while the glue was drying.  I have not found anything better than hot glue yet to stick foam together.

Smoothing out the gaps by filling it with hot glue and scrape the surface with a piece of card

details on the filled gap

then mod podge the surface to prep it for contact paper

I also taped the edges with black electric tape to hide the grey foam.  I think model magic would work as well and make less creases, but I didn't have any at that moment.

with the contact paper glued on.  Contact paper sticks really well to craft foam once you mod podge it.  However, it becomes extremely unforgiving with mistakes.  Make sure you have a card ready to squeeze out those bubbles.

pieces of the back armor, I made this a little thinner because it would bend more easily for a better fit that way.

mod podge

with electric tape and contact paper.

The basic breast plate is finished.

The sides are held together with elastic and Velcro.  Do buy the industrial grade Velcro, because the regular ones just won't be sticky enough to hold the armors together.

After few adjustments, I added more details to the breast plate and voila!  Oh also, since craft foam can kind of hold a shape after it is been heated, I recommend heating it and bending it before you apply mod podge and contact paper.  They will become rather...burnt.

This displays all of the armor pieces I made for the cosplay.  I did acquire some thicker craft foam from Michael's later on that I used for some of the leg armors.  Other than that, the shoulder piece and some of the arm pieces are all thickened with the method described above.  I wanted to show you guys the details for my other armor pieces, however, I was too busy to take photos and this is the only one I have now.  Q_Q

Anyhow, let me know if you have any questions!!!

btw, I'm doing this Otaku House contest right now for this costume, please vote for me!!!  Thank you!

- Mimi -

Insane Black Rock Shooter Cosplay Progress:
Part 1 | Part 2 | Part 3 | Part 4

Posted in: animazement,animazement 2012,armor,Black Rock Shooter,body form,Breakdown,BRS,contact paper,cosplay,Craft Foam,DIY,Fun Foam,Insane Black Rock Shooter,Mimi,mod podge,Progress,Tutorial